Motor Controller Assembly Solutions
Motor Controller Assembly Solutions
The whole line includes three independent production lines of selection welding line, general assembly line and test line. The equipment includes selective welding, AOI, tightening, dust cleaning, gluing, handling, testing, etc. The production products are single-motor controllers and can produce dual-motor controllers at the same time. Adopt lean production concept to save space and cost for customers.
(1) The selection of bonding wires mainly completes the assembly, welding and testing of IGBT modules and EMC capacitors. The core of the motor controller is the IGBT module, which is assembled by selective welding process. The wire body adopts a double-layer structure, and the upper layer of the empty tray returns, which can effectively save the space of the lower wire body; the track tray adopts an automatic type changing mechanism, and the production line is switched quickly;
(2) General assembly line: the line body adopts a double-layer structure, and the upper layer of the empty tray returns, which can effectively save the space of the lower line body; the line body adopts double-track independent circulation, and the production of single electric control and two tracks can increase the production capacity. The rail can be stretched as a production line; the double-rail tray adopts an independent automatic changing mechanism, which can meet the mixed production of the production line. Break the traditional fixed thinking, improve production capacity and space utilization;
(3) Test line: The line body adopts three independent single-layer circulating line body structure, and the product circulates on the three-segment line body through the robot; the tray in the heating room only circulates in the heating room, which can greatly reduce the heat carried out and reduce the Energy consumption; the robot has visual positioning, and the tray in the heating room does not need to be changed when changing models.
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